China Best Sales Forged Alloy Steel Drive Shaft for Tractors and Air Compressors
Product Description
Products: Forged Alloy Steel Drive Shaft for Tractors
Material: 40CrMo
Weight: From 0.2kg-5kg
Packing: Wooden case
Min Order: 1000pcs
Customized Production: Available as per your drawings or sample
Technical Specifications
| Process | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Weight | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing, Tempering, Normalizing, Quenching and Tempering | |
| Testing Instruments | Composition Testing | Spectrometer, Metallographic Microscope |
| Performance Testing | Hardness Tester, Tensile Testing Machine | |
| Size Measuring | CMM, Micrometer, Vernier Caliper, Depth Caliper, Feeler Gauge | |
| Thread Gauge, Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center, CNC Machines, Turning, Drilling, Milling, Boring Machine, Grinding Machines | |
| Wire EDM, Laser Cutting & Welding, Plasma Cutting & Welding, EDM etc. | ||
| Quality Control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Surface Treatment | Shot Blast, Powder Coating, Polishing, Galvanized, Chrome Plated | |
| Production Capacity | 60000T / Year | |
| Lead Time | Normally 30 – 45 Days | |
| Payment Terms | T/T, L/C | |
| Material Standard | ASTM, AISI, DIN, BS, JIS, GB | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Products Quality Control
Quality control entails comprehensive inspection and monitoring of raw materials, production processes, and finished products.
The quality control process includes:
- Analyzing incoming raw materials using a metallographic microscope to ensure compliance with production requirements.
- Conducting timely sampling during production to ensure defect-free products and prompt resolution of any quality issues.
- Utilizing a magnetic particle flaw detector in the final production stage to uncover hidden cracks or defects in metal parts.
- Sampling finished metal parts for mechanical performance tests, size measurement, and conducting 100% manual surface quality inspection in the laboratory.
Other Product Businesses
EVER-POWER GROUP is a leading supplier of various industrial products. We offer:
- Agricultural gearboxes
- Power output shafts
- Sprockets
- Fluid couplings
- Worm gear reducers
- Gears and racks
- Roller chains
- Pulleys
- Planetary gearboxes
- Timing pulleys
- Bushings
We emphasize high-quality products, competitive prices, and exceptional services. We welcome customers to provide drawings and samples for customization.
Frequently Asked Questions
- Q: What is the minimum order quantity for the drive shafts?
A: The minimum order quantity is 1000pcs. - Q: What materials are used in the drive shafts?
A: The drive shafts are made from 40CrMo. - Q: What is the weight range of the drive shafts?
A: The weight range is from 0.2kg to 5kg. - Q: What are the lead times for production?
A: Lead times are typically 30 – 45 days. - Q: Do you provide customization services?
A: Yes, we offer customized production as per your drawings or samples.
All the content of the page is from the Internet, the content is only as a reference for product selection, our products are replacement parts and not original spare parts; we are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts; if you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.
Introduction to the Performance Characteristics of Drive Shaft
The drive shaft, an essential component in many mechanical systems, is designed to transmit torque and rotation. Its performance characteristics can be broken down as follows:
- Strength: Drive shafts must endure high levels of stress without failing. They are often made from materials like steel or aluminum to withstand these forces.
- Flexibility: Flexible enough to handle minor misalignments between components without causing damage.
- Durability: Designed to last through extensive use, often treated with anti-corrosive coatings to resist wear and tear.
- Weight: Lightweight materials are often preferred to reduce the overall weight of the machinery, enhancing efficiency.
- Balance: Properly balanced to prevent vibrations, which could lead to mechanical failure or inefficiency.
Types and Characteristics of Drive Shaft
Drive shafts come in various types, each with unique characteristics suited for specific applications:
- Solid Shaft: These are rigid and provide high strength, commonly used in industrial machinery.
- Hollow Shaft: Lighter than solid shafts and used in applications where weight reduction is crucial.
- Constant Velocity (CV) Shaft: Ensures smooth torque transmission through variable angles, ideal for automotive use.
- Telescopic Shaft: Allows for length adjustments, used in applications requiring variable distances.
The material of the drive shaft also plays a significant role in its performance:
- Steel Drive Shafts: Known for their high strength and durability, suitable for heavy-duty applications.
- Aluminum Drive Shafts: Lightweight and corrosion-resistant, often used in high-performance vehicles.
- Composite Drive Shafts: Made from materials like carbon fiber, offering excellent strength-to-weight ratio, used in advanced engineering applications.
Applications of Drive Shaft in Various Fields
Drive shafts are pivotal in numerous sectors, reflecting their versatility and importance:
- Agricultural Machinery: Used in tractors and harvesters to transmit power efficiently to various implements.
- Construction Equipment: Essential in machinery such as excavators and loaders, ensuring reliable power transmission under heavy loads.
- Industrial Equipment: Found in conveyors, pumps, and compressors, where precise and robust power transfer is required.
- Marine Equipment: Utilized in boats and ships to transfer engine power to the propeller, designed to withstand harsh marine conditions.
- Mining Equipment: Used in drills and crushers, where high torque and durability are paramount.
Future Development Trends and Opportunities for Drive Shaft Products
The drive shaft industry is poised for several advancements:
- Material Innovation: Continued development of composite materials promises lighter, stronger, and more resilient drive shafts.
- Integration of Smart Technologies: Incorporating sensors and IoT for real-time monitoring and predictive maintenance.
- Enhanced Customization: Increasing demand for tailored drive shafts to meet specific industrial needs and performance criteria.
- Sustainability: Focus on environmentally friendly manufacturing processes and recyclable materials.
- Global Expansion: Growth opportunities in emerging markets with expanding industrial and automotive sectors.
How to Choose a Suitable Drive Shaft
Selecting the appropriate drive shaft involves several considerations:
- Determine Application Requirements: Understand the specific needs of your machinery to choose the right type of drive shaft.
- Evaluating Power Requirements: Ensure the drive shaft can handle the power output of your engine or motor.
- Check Speed and Torque Specifications: Match the drive shaft’s capabilities with your machinery’s operational parameters.
- Measuring the Length of the Shaft: Accurate measurement is crucial for proper fit and function.
- Evaluate Connection Type: Ensure compatibility with your existing equipment’s connection types, such as splined or flanged ends.
- Check Safety Features: Look for features like anti-corrosive coatings and vibration dampeners to enhance longevity and reliability.
Conclusion
Drive shafts are integral to a wide array of machinery, providing the necessary torque and rotation to power various systems. Understanding their performance characteristics, types, materials, and applications can help in selecting the most suitable drive shaft for your needs. As technology advances, the drive shaft industry continues to evolve, offering new opportunities and innovations to enhance performance and sustainability. Careful consideration of application requirements, power, speed, torque, length, connection type, and safety features will ensure the optimal selection and use of drive shafts in any field.
Author: Dream