Cycloidal pinwheel reducer is usually a up-dated of latest type transmissing machine made with K-H-V less teeth engagement and the cycloidal pin steering wheel clenching device, which are widely used in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Oil and chemical project machinery etc, Sector, conveyors and cranes. various fields.
1. Gear is made from high power low carbon alloy steel by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is adopted for all with high precision, good contact functionality and gears
2. high transmission proficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light-weight, long service lifestyle and high bearing capability;
5. easy to check, disassemble and assemble.
Operation specifications and precautions
1.High modularization design: many equip with various motor or other power type conveniently.Same machine type may equip with numerous power motor. It is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: great division, wide scope. The combined machine type may form large transmitting ratio, i.e. productivity suprisingly low rotary speed.
3.Form of assembly: the position to be installed isn’t limited.
4.High strength, compact: the box body is constructed of huge strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and good grinding process, which means bearing potential of unitvolume is excessive.
5.Long life: Beneath the condition of correct type chosen (including choosing suitable operation parameters)normal procedure and maintenance, the life span of main elements of speed reducer (except dressed in parts) shouldn’t be significantly less than 20000 hours. The wearing parts include lubricating oil, bearing and oil seal.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is going to be low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High acceleration ratio and efficiency
Single stage transmission may reach to 1 1:87 of speed-downward ratio and the efficiency is normally a lot more than 90%. If work with multi-speed travel the speed-down ratio is certainly bigger.
Being adapted epicyclic transmission principle, the input and productivity shaft are at same axis center, it is compact.
3. Smooth and secure run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is bound at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can know high reduction ratio product.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged as well, and there are two gears engaged with 180 degree symmetry. Therefore, the influence of tooth pitch error and cumulative tooth pitch mistake on the rotation accuracy is relatively average, which makes the position precision and rotation precision reach an extremely high level.
4. Less parts, convenient installation
The three basic components achieve a high deceleration ratio, plus they are all on a single axis, so the kit is easy to install and simple to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the quantity is 1/3, the fat is 1/2, but can buy the same torque ability and reduction ratio, reaching small lightweight.
6 High torque capacity
Flexible wheel materials USES unique steel with great fatigue strength.Not the same as ordinary transmission machine, the quantity of teeth meshing makes up about in regard to 30% of the total amount of teeth. Furthermore, it is in contact with the surface, in order that the pressure borne by each equipment is reduced and high torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high lowering ratio may be accomplished while maintaining high productivity, and miniaturization of traveling motor can be realized.
8. Low noise
The gear meshing cycle acceleration is low, the transmission movement force balance, therefore the operation is quiet, and the vibration is quite small.
◆Huge speed ratio and high efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the input shaft and result shaft are on the same axis line, to ensure that the machine style can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is much larger, and the mechanism of balancing machine parts would make the vibration and voice limited to a minimum.
◆Reliable use and extended service life because the key parts are made from excessive carbon chromium steel, high strength is usually obtained by quenching (HRC58-62), and rolling friction can be used in a few transmission contacts, therefore the service life is lengthy.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission has many advantages, versatile, and can be both negative and positive operation.
•Big ratio, and great efficiency Smooth operation,
• low noise The make use of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically no wear, durable.
• Compact structure,
• small size Because the usage of a planetary transmission, the suggestions shaft and the output shaft on a single axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy maintenance, and break down easily install,
• the least number of parts as well as simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall planet pinion precision, increase the output strength and carrier.
(2).Hoop clamp coupling have five connection techniques suitable for different application environments.
(3).Size in this article PL/PF120(incorporating)precision and high power integral inner gear housing, processed in one station,which eliminate the cumulative error and assembling error of split type.Remove casting process;adopt warm of forging process, that will decrease the blank material defects.
(4).The meshing equipment adopt shaving method after carburizing and quenching,which better to make gear surface smooth and high accuracy,decrease the temperature rising due to gear surface gluing and friction.
This series worm-gear reducer was crafted after RV worm microreducer, that have a complete norm, wide speed for selection, and several mounting positions. Its overall performance and mounting dime nsions conform the same sorts of foreign.
The combo of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, compact structure, radiate heat efficiently, beautiful form and low noise.
Great sealing and adaptability.Its mixture with T gear reducer and MB/MBN variator may meet all sorts of speed requirement.