Ever-Power has been designing and manufacturing reliable, high performance gearboxes for over 20 years. RW Series miniature right angle gearboxes provide high torque values with suprisingly low backlash in incredibly compact frames. Three gear ratios are available to meet up the requirements of your unique application.
Order the Ever-Power RW Series worm equipment box assembly you need, demand a quote, or e mail us for more information.
Worm Wheel Miniature Gearboxes
Our RW series miniature worm gear box assembly may be small, but it’s challenging enough to handle demanding power transfer applications. Constructed with machined light weight aluminum housings and hardened steel input and result gears, they’ll deliver a long time of reliable performance.
Obtainable in three standard result ratios and with two result shaft diameter options, it’s easy to find the Ever-Power correct miniature gearbox to your requirements. Each RW model worm equipment box assembly provides proportionally high torque ideals (1.4 NM at 3,000 RPM) with very low backlash (optimum 2° backlash).
For full specifications and Dimensional Parametric Search, see individual item listings.
The Ever-Power Advantage
High efficiency miniature correct angle gearbox (up to 90% at 1,000 RPM)
Three equipment ratios available: 5:1, 10:1, and 20:1
Extremely compact footprint: 1.5” x 1.5” x 1.08”
12.5 inch-lbs. output torque
Suprisingly low backlash (2° backlash maximum)
90° output angle
Maximum input speed: 3,000 RPM
Machined aluminum housing with hardened steel gears and oil-impregnated bronze bearings
Made in the China
Mechanical drives take supplied torque and may increase or reduce that torque based on application. Also speed is increased or decreased compared index G – GEAR BOXES – on blue – smallto the speed decrease ratio. Ever-Power has a full line of gearboxes and rate reducers, and the components had a need to build them, in an array of regular ratios and shaft choices as well as custom designs.
Helical, bevel, and miter gear boxes provide options of velocity reducers or velocity increasers, and could be powered in either direction. All Ever-Power worm gear speed reducers and right angle drives are produced for high performance in a large spectral range of applications. Typically worm equipment boxes are not used as speed increasers. The instances are molded glass-filled material making them extremely rugged and resistant to corrosive conditions. They are offered in an array of ratios and are equipped with right hands or left hands worm gears. The output shafts may be solid or hollow, and load capability is unaffected by path and rotation.
Worm gear swiftness reducers are made up of a screw (the worm) that drives a wheel (helical gear) or single enveloping wheel and so are found in mechanical applications which range from conveyors to physical exercise devices to robots.
Geneva mechanisms and assemblies are typically used to transform continuous rotary motion into intermittent rotary movement. The rotating drive wheel includes a pin that reaches right into a slot of the powered wheel advancing it by one step and a blocking disc that locks the powered wheel constantly in place between steps.
Compact design is among the key phrases of the typical gearboxes of the BJ-Series. Further optimisation may be accomplished by using adapted gearboxes or unique gearboxes.
Our worm gearboxes and actuators are extremely quiet. This is due to the very smooth running of the worm gear combined with the utilization of cast iron and high precision on element manufacturing and assembly. Regarding the our precision gearboxes, we consider extra care of any sound that can be interpreted as a murmur from the gear. Therefore the general noise degree of our gearbox can be reduced to an absolute minimum.
On the worm gearbox the input shaft and output shaft are perpendicular to one another. This frequently proves to become a decisive advantage producing the incorporation of the gearbox substantially simpler and smaller sized.The worm gearbox is an angle gear. This is often an edge for incorporation into constructions.
Solid bearings in solid housing
The output shaft of the BJ worm gearbox is very firmly embedded in the apparatus house and is ideal for immediate suspension for wheels, movable arms and other parts rather than needing to build a separate suspension.
For larger equipment ratios,EP-Gear’s worm gearboxes provides a self-locking impact, which in many circumstances can be utilized as brake or as extra security. Also spindle gearboxes with a trapezoidal spindle are self-locking, making them well suited for an array of solutions.
The worm-gear reducer is made up of three main parts: housing, worm-gear and wheel.
The carcasses are made of GG-25 cast-iron, and are available for all types of gear-reducer. This make sure they are perform effectively under stressed conditions, vibrations or any kind of setback that can’t be avoided through the assembly
The worm-gear is made of hardened and quench-hardened steel, with ground- on teeth sides, and the crowns made of DIN (GZ-CuSn 12 Ni2) centricast bronze, melted on steel. Because of the mechanical work of the two parts having high quality, excellent overall performance and low noise amounts have been achived.
The output shaft is hollow, though it can be done to adapt a good shaft.
The oil seals manufactured from NITRILE BUTADIENE, according to DIN 3760, top quality bearings, an EPOXY- impregnated finish ( 2 components), and grey-coloured SINGLE LAYER ENAMEL finish ( 2 components) ( RAL 7672), supply the best gear reducer on the market.
In the size 62 of the MF series, worm-gear reducers, the output hollow shaft of diameter 30 has been included, that substitutes to the output hollow shaft with diameter 25, from size 62. This variant offers like reference size 63 and exists like response to the demand of our costumers since, upon mounting better bearings in the result, bears greater axial loads that its analogous one in the MF-62 series. The others of technical characteristic are identical to the its analogous in the size 62.
In order to create a gear reducer and also to make it work efficiently, the next instructions must be considered:
It should be fixed on a flat surface in order to avoid either vibrations or tensions.
If undistributed loads or continued start-ups are foreseen, it is suggested to insert compensating couplings, connectors, torque limiters etc…
If the apparatus reducer needed to be painted, the oil seals must be covered to avoid them from drying and losing their seal.
The machine work of the fittings setup in the output shafts need an ISO H7 or h6 margin for the hollow shaft.
It is wise to focus on this factor when the apparatus reducer result shaft is driven rather than being a driver. Bearing in mind that among the features of this worm-gear reducer is the fact that cannot be axle-driven by the result shaft (irreversibility), it really is almost unattainable to meet total irreversibility conditions, due to external elements such as for example vibrations, etc. For this reason, when the application requires total irreversibility, it is advisable to make use of exterior brakes with enough capacity to avoid slipping.
It may be said that the conditions under which irreversibility can happen are as follows:
• Efficiency < 0,55 (see table of technical features).
This sort of gear reducer will get a permanent lubrication, so that it will not need any type of maintenance.
The lubrication of the gear reducer type is continuous and comes as standard, with high quality refined oil which has antirust and antiwear products with Fe, Cu and alloy protectors which has level of quality CLP DIN 51517-3, FGZ level 12, AP GL-4, US 224, AGMA 250-04; because of this its maintenance isn’t needed.
High reduction gear
Worm and wheel gear pairings provide large velocity decrease ratios with only one gear pairing in a more compact space when compared with other types of gears. We offer up to a maximum ratio of 100:1 with this products. Another benefit of the Worm and Wheel gear pairings may be the low level sound they produce. Some disadvantages will be the general low efficiency and the actual fact that they generate high temperature.
Advantage of EP’s Worm Gears – “Cold rolled Worm Gears”
1) The hardness of the helicoid surface has been attained by work hardening when the chilly rolling was performed, providing Worm gears with better mechanical properties than machined worms because of fact that the metallic fibrous framework is not cut.
2) The top hardness after frosty rolling is increased by 1.2 to at least one 1.3 times when compared with the hardness of the initial materials, and the hardness of the helicoid surface area increases to around HB240 to 260.
3) Cold rolled worms are ideal for miniature gear applications since this could be rotated smoothly without damaging the worm wheels made out of POM or additional soft materials.
4) Because of the implementation of the cold rolling technique, the helicoid surface of EP-Worm (M0.5 to 2.0) comes out with a mirror like finish. Thus, EP-Precision Chilly Rolled Worms provide a smooth operation and long term durability.
Worm gears are constructed of a worm and a equipment (sometimes referred to as a worm wheel), with nonparallel, non-intersecting shafts oriented 90 degrees to each other. The worm is definitely analogous to a screw with a V-type thread, and the gear can be analogous to a spur gear. The worm is normally the traveling component, with the worm’s thread advancing the teeth of the gear.
Like a ball screw, the worm in a worm gear might have a single start or multiple starts – meaning that there are multiple threads, or helicies, on the worm. For a single-start worm, each complete convert (360 degrees) of the worm advances the gear by one tooth. So a gear with 24 teeth provides a gear reduction of 24:1. For a multi-begin worm, the apparatus reduction equals the number of teeth on the gear, divided by the number of starts on the worm. (This is not the same as most other types of gears, where the gear reduction is usually a function of the diameters of both components.)
The meshing of the worm and the apparatus is a mixture of sliding and rolling actions, but sliding contact dominates at high reduction ratios. This sliding action causes friction and high temperature, which limits the performance of worm gears to 30 to 50 percent. To be able to minimize friction (and for that reason, warmth), the worm and equipment are constructed with dissimilar metals – for instance, the worm could be made of hardened steel and the apparatus manufactured from bronze or aluminum.
Although the sliding contact reduces efficiency, it provides extremely quiet operation. (The usage of dissimilar metals for the worm and gear also plays a part in quiet procedure.) This makes worm gears ideal for use where sound should be minimized, such as for example in elevators. Furthermore, the usage of a softer material for the gear means that it can absorb shock loads, like those experienced in heavy equipment or crushing devices.
The primary advantage of worm gears is their capability to provide high reduction ratios and correspondingly high torque multiplication. They may also be used as rate reducers in low- to medium-quickness applications. And, because their decrease ratio is founded on the number of gear teeth only, they are smaller sized than other styles of gears. Like fine-pitch business lead screws, worm gears are usually self-locking, making them ideal for hoisting and lifting applications.
Worms & Worm Gears
EP Gear’s worms and worm gears provide an effective answer for power transmitting applications requiring high-ratio quickness reduction in a limited space using correct angle (90°), non-intersecting shafts. When properly used, worms and worm gears provide the smoothest, quietest type of gearing.
Because the efficiency of a worm equipment drive depends upon the business lead angle and amount of begins on the worm – and because increased efficiency is always an objective, the ratio ought to be kept as low as possible. To run properly, worms and worm gears used together will need to have the same diametral pitch and threads.
Our complete type of worms and worm gears could be ordered through the EP Gear Guaranteed Same Day Shipment System for the quickest delivery possible.
90°, non-intersecting shaft applications answer highly specialized power transmitting needs.
Our worm gears provide smoothest, quietest form of gearing.
They provide high-ratio speed reduction in minimal spaces.
Their efficiency is easily increased by reducing ratios.
With some ratios, there is level of resistance to back driving.
Offered from 48 DP to 3 DP
Stocked as single, dual and quad start configurations